Calendered Films or Cast Films?

The Ultimate Guide to Vinyl Vehicle Wraps: Calendered vs. Cast Vinyl

Vehicle wraps have emerged as a modern game-changer in the automobile industry. It's a stylish, affordable alternative to traditional paint jobs, offering a new look for your car. But as with all things, not all vinyl wraps are created equal. Calendered and Cast films are the front-runners, but what separates them, and which is truly the best pick for your ride? Elite Wrappers gives you the ultimate breakdown.

Unraveling the Vinyl Veil: What's the Real Difference?

Choosing the right film can be daunting for someone new to the world of vehicle wrapping. Here's a simple breakdown:

Calendered Films

Calendered films are birthed by squishing a mix of PVC and other ingredients into sheets. Imagine a pastry roller in action; the vinyl gets a similar treatment to ensure an even thickness.


  • Wallet-Friendly: These films are usually kinder to your pocket than cast films.
  • Colors Galore: From fiery reds to tranquil blues, there's a spectrum of colors and finishes to pick from.

Common Uses:

  • Drive-in Style: Perfect for partial or complete vehicle wraps.
  • Advertise with Flair: Signage, banners, and promotional graphics are ideal.
  • Architectural Touch: Useful for sprucing up interiors, windows, and furniture.

Cast Films

Origin Story: Picture molten PVC poured over a casting sheet, cooling down, and voilà - you have vinyl wrap cast films.


  • Supple and Sleek: Their stretchy nature makes them perfect for snuggling into your car's curves, giving a seamless, premium finish.
  • Built to Last: These films resist the harsh sun and stay snug, ensuring they look fresh for longer.
  • Smooth Operator: Lesser tendencies to shrink or lift.

Common Uses:

  • Luxury Drive: Primarily used for high-end vehicle wraps.
  • Sail in Style: Resistant properties make it apt for boat wraps.
  • Shout it Out: Perfect for high-resolution outdoor advertising.

Calendered vs. Cast: The Showdown

While calendered films are the budget-friendly champs, they're best suited for flat surfaces, like signs or trailers. They might give you a bit of a stretch, quite literally, when dealing with more complex surfaces.

Cast films, although pricier, promise longevity. Consider it an investment: higher initial cost but fewer replacements in the long run. Plus, the ease of application and better finish can be a game-changer, especially for vehicles with intricate designs.

Pro Tip: Removing cast vinyl is a breeze compared to its calendered counterpart. Got a car with lots of curves? Cast is your best bet!

Navigating the Market Maze

It’s a jungle out there! Premium brands like 3M, Avery Dennison, and Hexis offer top-notch cast vinyl films. But beware of the imposters. Some products, especially those from certain Chinese manufacturers, might claim to be of the same quality but at a discounted price. If it sounds too good to be true, it probably is.

When discussing top-tier vinyl wrap suppliers, it's impossible not to mention Metro Restyling. As the biggest wrap supplier in the industry, we recommend exploring Metro Restyling's selection of vinyl wrap. Metro Restyling prides itself on offering an expansive collection from renowned brands such as 3M, Avery Dennison, Hexis, Orafol, KPMF, and their brand of custom-designed vinyl, Metro Wrap. Their commitment to quality and vast inventory make them the go-to choice for enthusiasts and professionals alike.

The Verdict: What Should You Wrap Your Vehicle With?

Cast vinyl is the way to go if you want your vehicle to look spectacular and the wrap to last. Their versatility in matte, gloss, or metallic finishes allows you to personalize your ride truly.

Elite Wrappers: Master the Art of Wrapping with Cast Films

Beyond just providing insightful content on vinyl wraps, Elite Wrappers is passionate about fostering a community of skilled vehicle wrappers. For those eager to plunge into the world of vehicle wrapping or professionals looking to refine their skills, Elite Wrappers offers specialized classes centered on the nuances of wrapping with cast films. Under the guidance of seasoned experts, participants learn the art and science of achieving that perfect, seamless finish. With hands-on training and a trove of insider tips, Elite Wrappers ensures you're equipped to deliver top-notch results, every time. Dive into these courses and turn your passion into prowess!

Choose Cast Film For Your Next Vinyl Project!

The world of vinyl wraps is vast and varied. While both calendered and cast films have their merits, your choice should hinge on your needs, budget, and the complexity of the application. Whatever you choose, remember to ride in style!

Back to blog